Process Failure Modes and Effects Analysis (FMEA) and Control Plan

Course Description

This one-day workshop on the use of Process FMEA’s and Control Plan use to support manufacturing operations and aligns with the new requirements issued by AIAG/VDA for the automotive industry. This session aligns with the automotive requirements FMEA and Control Plans, but has wide ranging applicability across industries.

Audience

Those who would contribute to or lead Process FMEA and Control Plan efforts within the organization. Typical attendees will include Process and Test engineers, Manufacturing Engineers, Quality Engineers, Production Supervision/Management as well as individuals seeking to gain a better knowledge of risk management activities and FMEA/Control Plans.

Course Outline

Overview of FMEA
Historical perspective
FMEA Applications
FMEA benefits
Risk Analysis Overview

Anatomy of Performing FMEA Tool
Background Information
Process Definition and Failure Modes
Rating Risk and Current Controls
Corrective Action Planning

FMEA Methodology for Process
Application to Processes
Risk Identification
Risk Calculation including the use of RPN
Defining Actions to mitigate risk

Control Plans
Linkage to FMEA's
Defining Controls, (including SPC, inspections, physical controls)
Developing the Reaction Plan
Linkage of controls to performance evaluations

Issuance of FMEA exam

Contact Information

Email
paulette@pyyoungassociates.com

Phone
1 (650) 967-2700

Address
P.O. Box 2103
Sunnyvale, CA 94087-0103