Process Failure Modes and Effects Analysis (FMEA) and Control Plan
Course Description
OVERVIEW
This one-day workshop focuses on the use of Process FMEAs and Control Plans used to support manufacturing operations and aligns with the new requirements issued by AIAG/VDA for the automotive industry.
Audience
Attendees should be individuals who would contribute to or lead Process FMEA and Control Plan efforts within the organization. Typical attendees would include Process and Test Engineers, Manufacturing Engineers, Quality Engineers, Production Supervision/Management, as well as individuals seeking to gain a better knowledge of risk management activities and FMEA/Control Plans in particular.
Course Outline
Module 1 - Overview of FMEA
- Historical perspective and Terminology
- FMEA Applications
- FMEA benefits
- Risk Analysis Overview
Module 2 - Anatomy of Performing FMEA Tool
- Background Information
- Process Definition and Failure Modes
- Rating Risk and Current Controls
- Corrective Action Planning
Module 3 - 7 Step FMEA Methodology for Process
1. Preparation
2. Risk Identification
3. Functional Analysis
4. Failure Analysis
5. Rating of Risk (Calculating AP)
6. Optimization/Mitigation Actions
7. Reporting Results
Module 4 - Control Plans
- Linkage to FMEA's
- Defining Controls, (including SPC, inspections, physical controls)
- Developing the Reaction Plan
- Linkage of controls to performance evaluations
Issuance of FMEA exam